Civil Work
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• Bulk earthworks• Kerbing• Parking areas for industrial/commercial developments• Paving• Platform levelling• Rehabilitation of landfill sites• Retaining wall structures• Road entrances• Roads, layer works and bulk services• Site clearance• Sports fields levelling and drainage• Storm water infrastructure, water and sewer lines
Mechanical Work
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• Plant Maintenance / Shutdowns and GO’s/ Project Execution & Contract Management• Mechanical Installations & Commissioning of Equipment’s• Off Site Maintenance of Equipment's (Pumps, Valves, Gearbox, Blowers)• Off Site and On Site Machining Services• Piping, Mechanical and Structural Design• Industrial Chemical Cleaning & Industrial Vacuum Cleaning• Oil Purification –Turbine and Transformer Oil• HVAC – (Design, Installation, Maintenance and Spares)
Switchboards
DISTRIBUTION BOARDS
The main function of a distribution board is to segregate the power and ensure that one section of power supply does not affect the other. Due to the built-in circuit breakers, when one section of the power goes down or is tripped, the segregated design of a distribution board will ensure that power is not interrupted in an adjacent sector.
We offer our clients an electrical design, population and wiring solution for Distribution Boards, Automation, Control and Motor Control Centre’s.
Distribution boards offerings
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• Heavy Duty Distribution Boards• Nema Range• PLC, Remote i/o and Marshalling Panels• Free-Standing Distribution Boards• VSD’s & Soft Starters• DMC Utility Enclosures• PLC & Rio Panels• Series 19” Rack Panels
Smart Distribution Kiosks
Robust concealed hinges allow door to fit recessed into its enclosure and eliminate risk of forced mechanical unauthorised access. No visible locks, hinges or fittings on the outside of the enclosure. Robust electrical or manually operated locking mechanism ensuring vandal-resistant solution. High power sealed locking pin motors ensure seamless long term operation under the most extreme conditions.
Isolation Control Station
Field Isolators control Station are an essential part of a large plant or mine allowing the power to be isolated at a closer point to the device, rather than having to switch off the power at the main source. All enclosures are made for outdoor applications and manufactured from a variety of material.
We have an enhanced design for harsh mining site conditions, ensuring that we use more durable materials.
Motor control panels
Asante has partnered with a modern factory in Gauteng and the manufacturing department utilises the latest CAD design, 3D design and CNC controlled equipment.
A motor control canter(MCC) is an assembly to control some or all electric motors in a central location. It consists of multiple enclosed sections having a common power bus and with each section containing a combination starter, which in turn consists of motor starter, fuses or circuit breaker, and power disconnect. A motor control center can also include push buttons, indicator lights, variable-frequency drives, programmable logic controllers, and metering equipment. It may be combined with the electrical service entrance for the building.
MCC's are typically found in large commercial or industrial buildings where there are many electric motors that need to be controlled from a central location, such as mechanical or electrical room.
Transformer
• POLE TYPE TRANSFORMER (OIL)
Distribution electrical transformers are manufactured in-house and are available in capacities ranging from 50 kVA up to 5 MVA – insulation voltage level 11, 22 and 33kV.
Three-phase or single phase, 50Hz for outdoor and indoor characteristics.
Oil immersed cores.
Natural cooling (ONAN), forced cooling available on request (ONAF).
Power-coated or coastal paint finishes are available
• PAD TYPE TRANSFORMER (OIL)
Distribution transformers are manufactured in-house and are available in capacities ranging from 50 kVA up to 5 MVA – insulation voltage 11, 22 and 33kV
Three-phase or single phase, 50Hz for outdoor and indoor characteristics.
Oil immersed cores.
Natural cooling (ONAN), forced cooling available on request (ONAF).
Power-coated or coastal paint finishes are available
• DRY TYPE TRANSFORMER
Distribution transformers are manufactured in-house and are available in capacities ranging from 50 kVA up to 5 MVA – insulation voltage 11, 22 and 33kV.
Three-phase or single phase, 50Hz for outdoor and indoor characteristics.
Oil immersed cores.
Natural cooling (ONAN), forced cooling available on request (ONAF).
Power-coated or coastal paint finishes are available.
• MINIATURE SUBSTATIONS
Internal arc-protected miniature substations are manufactured in-house and are available in a vast range of configurations to suit any client requirement. Designed with the safety of people and reliability of service in mind, our substations contribute to improving electrical distribution in medium voltage networks. Stringent quality control and test procedures in our manufacturing facilities assure the highest levels of quality.
Asante strive to provide our clients with excellent service by using premium steel metal material, therefore providing the client with exceptional value. We offer after sales support to all of our clients no matter the size of the project. Our products and services carry a one-year warranty against faulty workmanship and material.
Asante Engineering is a multi-disciplined CNC manufacturing and product design solution provider and we make use of the latest cad design and CNC controlled equipment. Our 3D design studio ensures that our products are manufactured with precision, meeting our clients’ needs and requirements timeously.
Asante Engineering is a multi-disciplined CNC manufacturing and product design solution provider and we make use of the latest cad design and CNC controlled equipment. Our 3D design studio ensures that our products are manufactured with precision, meeting our clients’ needs and requirements timeously.
HOUSING ENCLOSURES
High-quality, folded sheet metal customizable housings manufactured at our in-house sheet metal factory (mild steel, 3CR12 & Stainless Steel).
Re-enforced hot dipped galvanised steel channel bases. Fully automated power-coating plant allows for the provision of any colour or texture. Fully segregated compartments for the Medium Voltage Ring Main Unit, transformer and Low Voltage compartments. Robust, removable roofs ensure easy access by authorized personnel.
Re-enforced hot dipped galvanised steel channel bases. Fully automated power-coating plant allows for the provision of any colour or texture. Fully segregated compartments for the Medium Voltage Ring Main Unit, transformer and Low Voltage compartments. Robust, removable roofs ensure easy access by authorized personnel.
WELDING
Asante Engineering's welding department specialises in the design, detailing and manufacturing of all specialised steel work. We deliver customised steel work solutions that meet industry standards and exceeds client expectations.
We can fabricate to our customers’ needs using a diverse range of materials and knowledge, creating intricate and unique products. Through our in-house powder coating department we therefore coat to your requirements fast and efficiently which increases productivity levels, making our turnaround time even quicker.
Our experienced coded welders complete intricate parts in the shortest time without compromising the quality of their work.
Our welding fields include:
We can fabricate to our customers’ needs using a diverse range of materials and knowledge, creating intricate and unique products. Through our in-house powder coating department we therefore coat to your requirements fast and efficiently which increases productivity levels, making our turnaround time even quicker.
Our experienced coded welders complete intricate parts in the shortest time without compromising the quality of their work.
Our welding fields include:
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• Tig• Mig• Brazing
BENDING
Asante offers a unique combination of performance and ease of use makes the ad-r an extremely economic press brake which helps to reduce the costs of your products from simple single bend to complex, large-scale bending parts. A tension-free manufactured machine frame, huge daylight and large throat depth are just some of the highlights this machine offers to get a constant bending angle over the whole length also on longer work pieces a anti deflection system is used. All models are equipped with a motorised table anti deflection system which is controlled by CNC.
Due to the multiple purpose use of press brakes, point of operation guarding is the responsibility of the machine user. For this reason we offer the akas ram mounted “laser” style point of operation guard. The system is based off a location of the punch tip. Simply by pressing a button the system travels down and finds the safe setting relevant to the punch being used at the time.
Due to the multiple purpose use of press brakes, point of operation guarding is the responsibility of the machine user. For this reason we offer the akas ram mounted “laser” style point of operation guard. The system is based off a location of the punch tip. Simply by pressing a button the system travels down and finds the safe setting relevant to the punch being used at the time.
LASER CUTTING
Laser cutting is a technology that uses a laser to cut materials, and is typically used for industrial manufacturing applications. Laser cutting works by directing the output of a high-power laser most commonly through optics. The laser optics and CNC (computer numerical control) are used to direct the material or the laser beam generated.
Most typical commercial laser cutting materials would involve a motion control system to follow a CNC or g-code of the pattern to be cut onto the material. The focused laser beam is directed at the material, which then either melts or burns, away leaving an edge with a high-quality surface finish. Our industrial laser cutters are used to cut flat-sheet material as well as structural and piping materials.
This includes both traditional CO2 and Fibre laser technologies. All of this allows us to offer the best possible cutting solution, value for money and rapid turnaround times. Laser cutting offers very tight tolerances. Our laser cutting machines are able to cut a wide variety of materials.
We Laser cut a wide range of Materials:
Most typical commercial laser cutting materials would involve a motion control system to follow a CNC or g-code of the pattern to be cut onto the material. The focused laser beam is directed at the material, which then either melts or burns, away leaving an edge with a high-quality surface finish. Our industrial laser cutters are used to cut flat-sheet material as well as structural and piping materials.
This includes both traditional CO2 and Fibre laser technologies. All of this allows us to offer the best possible cutting solution, value for money and rapid turnaround times. Laser cutting offers very tight tolerances. Our laser cutting machines are able to cut a wide variety of materials.
We Laser cut a wide range of Materials:
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• Mild steel• Floor plates• Hard wearing plates• Copper• Brass• Tubes• Stainless steel (various grades)• Aluminium (various grades)• Spring steel
POWDER COATING
Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals.
All completed products are chemically cleaned at our pickling and passivation plant. A five-stage dipping process forms the basis of our cleaning process, assisted by high pressure spray equipment for a final rinse cycle. Our powder coating plant boasts a Conveyer Line Oven & high-volume batch oven allowing for larger/heavier products. We can also process more than one colour at any given time.
All completed products are chemically cleaned at our pickling and passivation plant. A five-stage dipping process forms the basis of our cleaning process, assisted by high pressure spray equipment for a final rinse cycle. Our powder coating plant boasts a Conveyer Line Oven & high-volume batch oven allowing for larger/heavier products. We can also process more than one colour at any given time.